power distribution cabinet based on Chint components

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If you need to customize a power distribution cabinet based on Chint components, the following is key information and a process description to help you efficiently advance the project:

I. Confirmation of Core Requirements

1. **Application Scenarios*molded case circuit breaker  Price*

    - Clearly define the usage environment of the power distribution cabinet (such as industrial automation, data centers, new energy power stations, buildings, etc.). Different scenarios have significant differences in requirements for protection levels (such as IP54/IP65), seismic resistance, corrosion resistance, etc. For example:

    - **Industrial Scenarios**: It needs to pass CE and UL certifications and support high-temperature environments (-25°C to +55°C).

    - **Outdoor Scenarios**: It is necessary to use aluminum alloy or 304 stainless steel cabinets, and the protection level reaches IP65.

2. **Functional Requirements*CHINT circuit breaker price*

    - List specific functional modules (such as motor control, reactive power compensation, intelligent monitoring, etc.) and provide the following parameters:

    - **Electrical Parameters**: Rated voltage (such as AC 380V/690V), current (such as 100A to 6300A), short-circuit withstand current (such as 50kA to 80kA).

    - **Protection Functions**: Overload, short-circuit, undervoltage, leakage protection, etc.

    - **Intelligent Requirements**: Support Modbus/Profibus communication, remote monitoring, power quality analysis, etc.

3. **Space Limitations*CHINT surge protector price*

    - Provide the dimensions of the installation location (such as width × depth × height: 800mm × 600mm × 2200mm). If it is a non-standard size, it needs to be stated in advance.

II. Suggestions for the Selection of Chint Components

ModuleRecommended ProductAdvantages
Circuit BreakerNM1 series molded case circuit breaker (6A~1250A)High breaking capacity (80kA), optional electronic release.
ContactorNC2 series AC contactor (9A~800A)Mechanical life reaches 10 million times, and DC operation is supported.
RelayJRS2 series thermal overload relayBimetallic strip protection, supporting manual/ automatic reset.
Frequency ConverterNVF2G series (1.5kW~500kW)Vector control, built-in PID regulation, and Modbus communication support.
Intelligent MonitoringNDM3 intelligent frame circuit breakerReal-time monitoring of current, voltage, and temperature, with cloud management support.

III. Customization Process and Cycle

1. **Requirement Docking*Schneider Circuit Breakers price*

    - Provide a technical parameter table or drawings, and Chint's authorized distributors (such as Zhejiang Shenhua Explosion-proof Technology) will provide a preliminary plan within 1 to 3 working days.

    - Example: If you need to customize 10 power cabinets with NVF2G frequency converters, you need to clarify the cabinet material (cold-rolled steel plate/stainless steel), the incoming line method (bottom-in and bottom-out/top-in and top-out), etc.

2. **Design and ConfirmationSchneider LRD Thermal Relay Price*

    - The 2D layout (including component arrangement and wire duct routing) and 3D renderings will be completed within 5 to 7 working days and need to be signed and confirmed by the customer.

    - If it involves complex functions (such as multi-circuit control), it may take an additional 3 to 5 working days for PLC program development.

3. **Production and Testing**

    - The production cycle of standard cabinets is 15 to 20 working days, and non-standard cabinets (such as customized sizes) require 25 to 30 working days.

    - Before leaving the factory, conduct a withstand voltage test (AC 2500V/1 minute), a temperature rise test, and a functional joint debugging to ensure compliance with the IEC 61439 standard.

4. **Delivery and Installation**

    - Domestic transportation usually takes 3 to 5 days, and remote areas require 5 to 7 days.

    - On-site installation guidance can be provided, and the fee will be negotiated according to the project scale (about 1000 to 5000 yuan per set).

 IV. Factors Affecting the Price

FactorExplanationPrice Range
Cabinet MaterialCold-rolled steel plate (economic type) → Stainless steel (high-end)1000~5000 yuan/unit
Component ConfigurationBasic type (circuit breaker + contactor) → Intelligent type (including communication module)3000~20000 yuan/unit
Degree of CustomizationStandard size → Non-standard size (such as a height of 2.5 meters)Increase the cost by 20%~50%
Certification RequirementsCE/UL certification → Explosion-proof certification (Ex d IIB T4 Gb)Increase the cost by 15%~30%

**Example Quotations**:

- Basic power cabinet (NM1 circuit breaker + NC2 contactor): About 5000 yuan per unit.

- Intelligent power distribution cabinet (NDM3 frame circuit breaker + NVF2G frequency converter + communication module): About 25,000 yuan per unit.

V. After-sales Service

1. **Warranty Period**

    - The whole machine is under warranty for 2 years, and the core components (such as circuit breakers and contactors) are under warranty for 5 years.

2. **Technical Support**

    - The 7×24-hour hotline (Whatsapp: 0086-13811255435) provides fault troubleshooting guidance.  

3. **Upgrade Service**

    - Support the intelligent transformation of old cabinets (such as installing NDM3 intelligent circuit breakers), and the cost is about 30% to 50% of the price of a new cabinet.

 VI. Recommended Cooperation Channels

1. **Chint Authorized Distributor**  

(Whatsapp: 0086-13811255435)

VII. Precautions

1. **Compatibility Testing**

    - If the power distribution cabinet needs to be docked with third-party equipment (such as PLCs and upper computers), it is recommended to provide the communication protocol (such as Modbus RTU) in the design stage to avoid compatibility issues in the later stage.

2. **Environmental Assessment**

    - In high-altitude areas (>1000 meters), plateau-type components need to be selected, and in coastal areas, salt spray corrosion protection needs to be considered.

3. **Document Delivery**

    - Provide technical documents such as schematic diagrams, wiring diagrams, component lists, and test reports when leaving the factory. It is recommended that customers file them for maintenance.

Through the above steps, you can efficiently advance the customization project of Chint component power distribution cabinets. If you need further communication, please provide specific requirements (such as drawings and parameter tables), and we will assist in docking with Chint's official technical team or authorized distributors.

How is the price of a customized Chint component power distribution cabinet calculated?

The calculation of the price of a customized Chint component power distribution cabinet involves **five core dimensions**, and its pricing logic is deeply bound to the complexity of the industrial scenario. The following is a systematic analysis based on industry practices:

 I. Basic Infrastructure Cost (Accounting for 40%-60%)

1. Cabinet Selection

- **Cost Gradient of Materials**:  

  - **Cold-rolled Steel Plate (SPCC)**: An economical cabinet with a thickness of 1.5mm to 2.0mm, and the price is about **1500-3000 yuan per unit** (taking 800×600×2200mm as an example).  

  - **304 Stainless Steel**: It has strong corrosion resistance, with a thickness of 2.0mm to 3.0mm, and the price is about **4000-8000 yuan per unit**, which is suitable for high-corrosion environments such as chemical plants and coastal areas.  

  - **Aluminum Alloy**: It has a lightweight design, and the price is about **3000-6000 yuan per unit**, which is often used in mobile devices or scenarios where weight is a concern.  

- **Non-standard Premium**: Customized sizes (such as a height of 2.5 meters) or special door opening methods (such as 90°/180° revolving doors) require an additional cost increase of **20%-50%**.

2. Busbars and Cables

- **Copper Busbars vs. Aluminum Busbars**:  

  - Copper busbars have excellent electrical conductivity (resistivity 0.017Ω·mm²/m), and the price is about **120-180 yuan per meter** (T2 oxygen-free copper, 50×5mm specification).  

  - The cost of aluminum busbars is only 1/3 of that of copper busbars (about **40-60 yuan per meter**), but the current-carrying capacity is lower (only 60% of that of copper busbars), which is suitable for non-critical circuits.  

- **Cable Configuration**:  

  - The price of the main incoming cable (such as YJV-4×185+1×95) is about **120 yuan per meter**, and the branch cable (such as YJV-5×16) is about **25 yuan per meter**.  

  - If fire-resistant cables or armored cables are used, the cost will increase by **15%-30%**.

 II. Cost of Core Components (Accounting for 30%-50%)

 1. Circuit Breakers

- **Frame Circuit Breakers (NDM3 Series)**:  

  - With a specification of 630A to 6300A, the price is **5000-30000 yuan per unit**, including an intelligent release (supporting real-time monitoring of current and temperature).  

- **Molded Case Circuit Breakers (NM1 Series)**:  

  - With a specification of 63A to 1250A, the price is **200-2000 yuan per unit**, and the price increases by **30%** with a higher breaking capacity (such as 80kA).  

- **Miniature Circuit Breakers (NB1 Series)**:  

  - With a specification of 6A to 63A, the price is **15-50 yuan per unit**, which is often used in lighting circuits.

2. Contactors and Relays

- **AC Contactors (NC2 Series)**:  

  - With a specification of 9A to 800A, the price is **50-1500 yuan per unit**, and the price of the DC operation type (DC24V) increases by **20%**.  

- **Thermal Overload Relays (JRS2 Series)**:  

  - Matching NC2 contactors, the price is **30-200 yuan per unit**, and the price increases by **10%** with the auxiliary contact function.

 3. Frequency Converters and Soft Starters

- **NVF2G Series Frequency Converters**:  

  - With a specification of 1.5kW to 500kW, the price is **2000-50000 yuan per unit**, and the vector control type is **40%** more expensive than the V/F control type.  

- **NJR2 Series Soft Starters**:  

  - With a specification of 15kW to 500kW, the price is **3000-80000 yuan per unit**, and the bypass type saves **25%** of the cost compared to the online type.

 4. Intelligent Monitoring Modules

- **NDM3 Intelligent Releases**:  

  - Support Modbus/Profibus communication, and the price is **2000-5000 yuan per piece**, and an additional **30%** needs to be paid for the cloud access function.  

- **Power Quality Analyzers (NHR Series)**:  

  - Three-phase four-wire system, the price is **1500-3000 yuan per unit**, and the higher the harmonic analysis accuracy (such as THD≤5%), the more expensive the price.

 III. Process and Certification Costs (Accounting for 10%-20%)

1. Manufacturing Process

- **Laser Cutting**:  

  - The hole opening accuracy of the cabinet is ±0.1mm, and the processing fee is **0.5-1.5 yuan per hole**. Complex graphics (such as LOGO engraving) are charged according to the area.  

- **Surface Treatment**:  

  - The price of electrostatic powder spraying (epoxy resin powder) is **15-30 yuan per square meter**, and the price of galvanized passivation treatment is **20-40 yuan per square meter**.  

- **Assembly Man-hours**:  

  - The assembly of a standard cabinet (8 circuits) takes about **8-12 man-hours**, and a non-standard cabinet (such as including PLC programming) requires **20-30 man-hours**, and the labor cost is **150-300 yuan per man-hour**.

2. Certification Requirements

- **Domestic Certification**:  

  - The CCC certification fee is **5000-10000 yuan per series**, and a type test report needs to be provided.  

- **International Certification**:  

  - The CE certification (LVD+EMC) fee is **15000-30000 yuan per series**, and the UL certification (applicable to the North American market) fee is **30000-50000 yuan per series**.  

- **Explosion-proof Certification**:  

  - Ex d IIB T4 Gb level, the fee is **80000-150000 yuan per series**, and it needs to pass ATEX/IECEx testing.

 IV. Additional Project Costs (Accounting for 5%-15%)

 1. Design Fees

- **Basic Scheme Design**:  

  - 2D layout + 3D renderings, the fee is **2000-5000 yuan per set**, including 1 free modification.  

- **Detailed Design**:  

  - PLC program development (such as Siemens Step 7) is charged according to the number of functional points, **50-100 yuan per point**.  

- **Third-party Drawing Review**:  

  - The seal fee of the design institute is **3000-8000 yuan per project**, which is applicable to high-voltage cabinets or large projects.

 2. Transportation and Installation

- **Logistics Fees**:  

  - Domestic land transportation (within 500km) is about **0.5-1 yuan per kilogram**, and sea transportation (export) is charged according to the container (a 20-foot container is about **3000-5000 US dollars**).  

- **On-site Installation**:  

  - The installation of a standard cabinet is **500-1000 yuan per unit**, including wiring and debugging; a complex system (such as dual-power supply switching) requires **2000-5000 yuan per unit**.

 3. After-sales Service

- **Extension of the Warranty Period**:  

  - The standard warranty period is 2 years, and extending it to 5 years requires paying **5%-10% of the total contract price**.  

- **Remote Operation and Maintenance**:  

  - The cloud platform access fee is **2000-5000 yuan per year**, including data storage and fault early warning functions.

 V. Price Influence Factors and Optimization Strategies

Influencing FactorTypical CaseOptimization Suggestion
Cabinet MaterialThe 304 stainless steel cabinet is 150% more expensive than the cold-rolled steel plateGive priority to cold-rolled steel plates in non-corrosive environments.
Component BrandChint components are 30% more expensive than second-tier domestic brands and 50% cheaper than ABB.Use Chint components for key circuits and domestic components for non-key circuits.
Certification LevelThe explosion-proof certification cost accounts for 20% of the total cabinet costAvoid choosing explosion-proof cabinets in non-explosion-proof environments.
Delivery CycleUrgent orders (delivered within 7 days) require paying an 15%-20% urgent feePlan requirements in advance to avoid temporary changes.
Purchase QuantityOrders of more than 10 units can enjoy a 10%-15% bulk discountIntegrate the requirements of multiple projects and purchase in bulk.

 VI. Typical Quotation Examples

1. Small Power Cabinet (380V/100A)

- **Configuration**: NM1-100S circuit breaker (100A) × 1, NC2-32 contactor (32A) × 3, JRS2-32 thermal relay × 3, copper busbar 50×5mm, cold-rolled steel plate cabinet.  

- **Price**: About **6500 yuan per unit** (including 13% VAT, excluding freight).

2. Intelligent Power Distribution Cabinet (690V/630A)

- **Configuration**: NDM3-630 intelligent circuit breaker (630A) × 1, NVF2G-55kW frequency converter × 1, NHR-5300 power quality analyzer × 1, 304 stainless steel cabinet body, with CE certification.

- **Price**: Approximately **48,000 yuan per unit** (including certification fees, excluding installation).

3. Explosion-proof Power Distribution Cabinet (Ex d IIB T4)

- **Configuration**: NM1-250H explosion-proof circuit breaker (250A) × 2, NC2-95 explosion-proof contactor (95A) × 4, explosion-proof junction box, 304 stainless steel cabinet body, with explosion-proof certification.

- **Price**: Approximately **120,000 yuan per unit** (including explosion-proof certification, excluding transportation).

VII. Supplier Selection and Risk Control**

Key points of the contract terms:

- Clearly define the **acceptance criteria** (such as withstand voltage test at 2500V for 1 minute).

- Agree on **compensation for delay** (such as 0.5% of the contract amount per day).

- Require a **list of spare parts** (such as spare fuses, contactor coils).